Ujigami by Tutelar Technologies
Delivering an AI-Driven Precision Manufacturing Solution for Improved Productivity

AI is an integral part of the manufacturing process for OEMs and Tier 1 manufacturers, transforming their business models, inventing new operational paradigms, and monetizing information for improved productivity. It also contributes to smart production, developing predictive and preventative maintenance, as well as offering supply chain optimization, improved safety, product development, cost reduction, and quality assurance. However, manufacturers are still uncertain about how to incorporate AI into everyday practices and capitalize on its infinite potential.

Ujigami is paving the path for them to introduce and leverage AI to transform manufacturing facilities.

The cornerstones of Ujigami’s eponymous solution are precision and efficiency. Ujigami is purpose-built plant-floor software that offers product-directed manufacturing, advanced mistake-proofing, and dock-to-dock management and controls. These capabilities allow it to deliver flexible manufacturing environments, the fastest plant-floor device-level interfaces, total solution ownership, and global reach without sophisticated programming.

“We are a problem-solving company with real-world manufacturing experience. Our software solution combines the power of AI to drive rapid improvements to operations. We deliver a proven system that uses machine intelligence to drive the highest levels of quality and productivity while reducing the need for skilled technicians,” states Edward Dickson, president, Ujigami.

The Ujigami software creates the required manufacturing roadmap for every product as it begins production and actively controls each part’s entire manufacturing process in real-time. It also provides an intelligent supervisory service between a customer’s manufacturing floor and management, enabling the analysis of vast amounts of data to identify patterns and anomalies to improve future manufacturing processes.

Ujigami’s uniqueness is its ability to deliver customized solutions to meet each client’s needs. Its experienced team works closely with them to quickly integrate the software into their facilities while providing training and third-party coordination to ensure a seamless transition to the Ujigami software. The staff also collaborates with clients to develop best practices and institutionalize advanced quality and productivity systems.

Ujigami is a powerful connectivity platform that allows clients to communicate with any machine or device on the plant floor, regardless of existing machine-to-machine communication protocols. It also has the flexibility to handle different data structures. Instead of using a standardized approach to data collection on every machine, it accepts data in any format and automatically translates it into meaningful insights. This results in better data collection and analysis and enables clients to access information without going through a cumbersome data preparation process.

The firm has been pivotal in helping manufacturers adopt a more streamlined and automated approach, resulting in increased productivity and reduced costs. In one such instance, Ujigami was selected by a leading Tier 1 automotive transmission manufacturer facing difficulties balancing precision and cost in their production process. With Ujigami’s framework and the customer’s engineering algorithm, this manufacturer established a feedback mechanism that automatically adjusts inputs and component selection to constantly deliver the best transmission possible. The result is an extremely high-precision product resulting from components that have a wide tolerance, allowing the company to provide a premium product at a lower cost. It also helped them improve efficiency and performance while optimizing the cost structure.

These successes are proof of Ujigami’s growing popularity among manufacturers as it continues to transform their operations by offering unparalleled traceability and active controls, ensuring all products are manufactured with zero defects at every step of the process. In the coming years, it will gain even more traction by enabling manufacturers to become more competitive, make better decisions, and achieve greater efficiencies. Ujigami is intelligent software for intelligent companies