Ujigami
Optimizing Manufacturing Workflows

Ujigami, a leading digital manufacturing solutions provider, is transforming how companies manage and execute manufacturing processes through innovative integration and machine intelligence.

With an eye on improving efficiency and reducing reliance on outdated practices, Ujigami has emerged as a key player in digital manufacturing. The company’s mission is to seamlessly connect the physical and digital aspects of manufacturing, ensuring that every operation, from process design to production, is optimized and automated.

At the heart of Ujigami’s solutions is its ability to digitally create process work flows without the need for programming or understand machine connectivity. The system’s built-in intelligence permits a user capable of creating work instructions to configure the business rules that control part production. These workflows are then deployed in real-time directly to machines and operators on the plant floor, ensuring that products are manufactured precisely according to the specifications. This integration streamlines production and eliminates the inefficiencies inherent in paper-based scheduling and manual processes, which are still prevalent in many manufacturing plants today.

Edward Dickson, CEO of Ujigami, explains, “Ujigami reduces the reliance on paper, spreadsheets, and manual checks, giving manufacturers the ability to digitize and control their entire plant floor. This means that operators and machines always work with the most up-to-date information, with the control and oversight of Ujigami, significantly improving productivity and reducing errors."

One of the biggest challenges Ujigami addresses is the need for real-time communication and coordination across the manufacturing plant. In many traditional environments, information flow is often fragmented, leading to inefficiencies and downtime. Ujigami solves this problem by providing a centralized digital hub that connects all systems and stakeholders, from production planners to machine operators. This real-time connectivity ensures that everyone works from the same information, reducing the risk of mistakes and delays.

A notable case study comes from Ujigami’s work with a large tier-one automotive paint supplier. This company faced the challenge of managing a complex, ever-changing production schedule for painting different parts in multiple colors. Previously, the company relied on spreadsheets and paper schedules, which led to frequent miscommunications, operational delays, and significant downtime. Ujigami replaced these manual systems with a fully integrated, digital solution allowing real-time updates and direct communication across the plant.

With Ujigami’s solution, all stakeholders—from the rack load drivers and paint system operators to robots and PLCs — have access to real-time, up-to-date information. This integration enables the paint shop to avoid confusion and ensure that the correct parts are painted at the right time and with the right resources. The result is a dramatic increase in productivity and a significant reduction in downtime. Even when changes are made to the schedule, they are immediately communicated ensuring smooth coordination throughout the shift.

The company’s capabilities extend beyond the initial implementation. For example, the company later expanded its digital solution to include the paint kitchen and paint pumps, another critical part of the paint shop’s operation. Here, Ujigami’s system controls the complex process of loading and managing paint supplies, further optimizing operations and reducing downtime. The result substantially improves overall throughput and efficiency, confirming the power of digital manufacturing solutions to transform entire workflows.

Ujigami’s ability to streamline processes, improve communication, and eliminate inefficiencies makes waves in industries requiring precise coordination and high production volumes. By connecting every aspect of the manufacturing process—from process design to finished product— Ujigami is helping businesses improve efficiency and quality, and elevate the standard for modern manufacturing.